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Production & Manufacturing

With more than 30 years of engineering expertise, AMAX specializes in best-in-class production and manufacturing services, support and technologies to meet customer project demands. Our engineering approach creates reliable high-performance solutions using x86-based standard components focused on time-to-market and extended life cycles. As your dynamic manufacturing partner, we provide solutions for your specific needs ensuring quality and consistency on every build whether it's 100 or 100,000 units per month.

Manufacturing Practices

AMAX understands the need for control of manufacturing processes and it has never been more important than in today's stringent manufacturing environment. As standards have increased, so has the need for better management of manufacturing metrics that will help monitor individual and company productivity, and resource management. These numbers help AMAX measure a number of critical factors to assure that the company is able to maintain its advantage in customer satisfaction even as the volume of units produced increases. To ensure consistency and quality, AMAX systems are manufactured to the highest ISO 9001 manufacturing standards and we have incorporated lean manufacturing and cellular manufacturing techniques in order to increase production flexibility, reduce labor content, facilitate rapid model change-over, and increase productivity.




Serial Number Flexibility:

Each system produced is assigned an AMAX serial number or a unique serial number based on your custom requirements and protocols. These serial numbers and machine ID's are scanned into our Oracle database at each stage of Manufacturing to allow for real-time manufacturing status visibility, precise inventory management, and order tracking.

Quality Control:

AMAX continually analyzes quality data to focus on improvement in all aspects of the manufacturing process from components used to manufacturing procedures. All systems go through manufacturing yield analysis where mechanical quality control, burn-in, imaging, and final QA data are constantly reviewed by our QA team. At AMAX we ensure the highest quality in custom manufacturing and your systems are built to your exact specs via the AMAX 5-Stage Manufacturing Process.

AMAX ISO 9001 5-Stage Quality Gate:

  • Stage 1: Component Testing
    • » All components are tested to check for compatibility and functionality prior to assembly.

  • Stage 2: System Assembly
    • » AMAX follows an established methodology for the preparation, release, maintenance and control of Manufacturing Process Instructions (MPI) to ensure build consistency across each and every system produced.

  • Stage 3: High Temperature Burn-In Stress Testing
    • » Our suite of stress tests runs the systems for 12 to 24 hours at 95° F in our burn-in room to screen out component infant mortality.

  • Stage 4: System Functionality Testing and Software Image Loading
    • » Engineers perform functional and input/output tests; all results logged are documented in a test report database. Software loading is also performed at this stage.

  • Stage 5: Final Quality Inspection
    • » A final quality inspection where each system goes through a visual and specification adherence inspection.



Software Imaging:

AMAX offers advanced imaging services available for a variety of different software and different deployment types, including content imaging types: pxe, hdd duplication, ghost, and hard media load. We can also support different distributions, licensing requirements, and client specific configuration requirements.

For customers with special imaging or testing equipment, we also have programs available to facilitate and host your infrastructure at our location.

Additional Services:

Depending on your project requirements, AMAX offers additional quality control services for the following:
  • Compliance Testing / Agency Product Registration (i.e. UL / MET / FCC / CE / TUV / CB / WEEE / ROHS) Certification Services
  • Compatibility / Validation Testing
  • ORT Testing (Ongoing Reliability Test)
  • Shock and Vibration Testing
  • Packing Drop Testing
  • Special Testing Reports including: ORT, Shock and Vibration, Packing Drop, and Certification Reports
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Testimonial
"I am very passionate about quality as a differentiator and AMAX has met and surpassed all of our expectations with quality and reliability of their products. Because of their great sense of urgency, flexibility and strive for excellence, AMAX leads all of our supply chain in their ability to introduce new products quickly and rapidly. AMAX has really distinguished themselves to a degree that we selected them to be our Supplier of the Year."

- Dennis Omanoff, Senior Vice President of Worldwide CSCO, CPO, Facilities, Corp Real Estate and Travel, McAfee
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